From your inputs
- 1,440Direct labor hours per day
- 83.3Units per direct labor hour today
- 12.5Cartons per direct labor hour today
- 20.5Lines per direct labor hour today
These four figures are arithmetic on the numbers you entered, not modeled values. Everything below is a modeled range.
Modeled band 1Throughput range
87.2 to 101.1 units per direct labor hour on an average day
70110 units per direct labor hour
209.2 to 242.7 units per direct labor hour on a peak day at your 2.4x multiplier
Peak day at 2.4xToday 200.0
180260 units per direct labor hour
Derived from your current 83.3 units per direct labor hour, with the modeled labor-efficiency band applied. Reported as a band, never as a point estimate.
Modeled band 2Inventory accuracy range
99.0% to 99.8% at location level
98.5% to 99.5% at stock-keeping unit (SKU) level
Expected once directed put-away, license-plate tracking and system-directed cycle counting are in place. Master data condition is the usual reason a result holds at the bottom of this band rather than the middle.
Modeled band 3Integration-effort band
7 to 17 interfaces in scope
Standard interfaces3 to 8
Configured interfaces2 to 6
017 interfaces
You left the integration surface blank, so this band is deliberately wider. Entering a count narrows it. The top of the extension band is anchored on one documented Everest program that delivered 47 integrations alongside 33 Manhattan custom modules and 4,722 test scenarios.
Modeled band 4Labor-efficiency band
4.4%9.9%17.6%
0% of direct hours20%
- Conservative4.4% (63 hrs/day)
- Central9.9% (143 hrs/day)
- Stretch17.6% (253 hrs/day)
The share of direct labor hours the model treats as addressable through system-directed work, wave and slotting optimization, and reduced travel, modulated by your current platform. Stated against direct hours only, so it cannot be read as a headcount reduction claim. Your shift pattern decides how much of it can convert to cost rather than to capacity headroom.
Cost sideWMS total cost of ownership (TCO) checklist
The model deliberately prices nothing. These are the lines a credible business case has to carry, whoever fills them in.
- Subscription or licence, with the pricing metric stated explicitly
- Implementation services, scoped against sites and channels rather than seats
- Integration build and the middleware or integration platform that carries it
- Extension build, plus the standing regression effort each release requires afterwards
- Data migration, cleansing, and inventory reconciliation
- Infrastructure and non-production environments, priced individually
- Internal backfill for the operations and IT people seconded to the program
- Training and enablement across every shift, including seasonal staff
- Elevated post-cutover support
- Ongoing support or managed services, whether from the vendor, a partner, or a team you hire